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OEM Custom Cable Assembly Solutions

Custom Fiber Optic Cable Assembly

Cablesys is an Original Equipment Manufacturer (OEM) solution provider located in Southern California. We specialize in manufacturing custom OEM cables for low voltage, interconnect, and data network applications. We have worked with clients in various industries; such as aerospace, automation, automotive, avionics, finance, casino, defense, environmental, healthcare, hospitality, large storage systems, medical, military, oil and gas, test and measurement, telecommunications, transportation, robotics, and industrial automated machinery. Below are just a few examples of our manufacturing capabilities.


Fiber Optical Cable Assemblies

Fiber Optical Cable Assemblies

We build custom fiber cable assemblies in a variety of configurations for high performance network applications. Here are some examples:

  • LC, SC, ST, FC, MPO and MTP connector styles
  • OM1, OM2, OM3 and OM4 ratings
  • Singlemode 9/125, multimode 50/125 and 62.5/125 performances
  • Breakout, trunk, harness and reel cable
  • Various cable counts
  • Length of one foot or more
  • Plenum and riser rated jackets in various colors
  • Factory tested to TIA 568 performance requirements
  • Test results are packaged for each assembly


Custom Ethernet Cable Assemblies

Ethernet Cable Assemblies

We can build custom Ethernet cable assemblies in a variety of configurations for data and voice network applications. Here are some examples:

  • CAT6A, CAT6, CAT5e and voice cable ratings
  • RJ45, RJ11, telco, male and female connector styles
  • Unshielded twisted pair and shielded twisted pair
  • Booted and without boots
  • Breakout, harness and reel cable
  • Length of one foot or more
  • Plenum and riser rated jackets in various colors
  • Factory tested to TIA 568 performance requirements


Custom Flat Panel Interface Cables

Flat Panel Interface Cables

We build custom flat panel interfacing cables to meet specific interconnect requirements. Here are some examples:

  • Single-side terminated wire to an unterminated wire
  • Both sides terminated
  • Custom twisted hookup wires for performance
  • Unterminated flat flex cable
  • Terminated flexible printed circuit


Custom Panel Mount Cables

Panel Mount Cables

We build custom panel mount cables to meet unique interconnect requirements. Here are some examples:

  • Video and audio port cables
  • SVGA, RCA, DVI, HDMI, and 3.5mm connector styles
  • Networking port cables
  • Fiber optic and Ethernet
  • Port motherboards and routers to the bezel of any faceplate
  • Serial port cables
  • DB25 parallel port and DB9 serial port
  • Dual serial and parallel port
  • Male and female


Custom USB Cables

USB Cables

We build custom Universal Serial Bus cables to transfer data between electronic devices. Here are some examples:

  • USB 3.0 cables
  • USB Type C, USB Type C 3.1, USB 3.0 A, and USB 3.0 micro
  • Single, dual, male and female
  • USB 2.0 cables
  • USB A, USB B, USB 2.0 A, USB Micro B, and Mini 5 pin
  • Male and female
  • Adapters and converters
  • Special cable construction to meet specific performance requirement


Custom Molded Cables

Molded Cables and Strain Reliefs

We build custom molded cable assemblies and strain reliefs. Here are some examples:

  • Premolding, potting and over-molding
  • Plastic injection mold making
  • Customizing over-molded interconnects
  • Coloring and texturizing
  • Analyzing with Moldflow
  • Rapid prototyping


Custom Wire Harness

Wire Harness

We build custom wire harnesses to meet your exact specification. Here are some examples:

  • Industrial and braided harnesses
  • Tooling in varius connectors
  • Automated wire processing
  • Wire leads and sets
  • Sonic welding
  • Printing on heat shrink


Custom Fiber Optic Cable Harness

Fiber Optic Cable Harness

We build custom harnesses for fiber optic cables. Here are some examples:

  • Standard, proprietary and hybrid connector options
  • Fan-out or breakout cable
  • Custom staggering to help reduce cabling congestion
  • Fiber optic harness testing


Custom Coiled Cables

Coiled Cables

We build custom coiled cables to meet your exact specification. Here are some examples:

  • Coiled cords, retractable cords and retractile cords
  • Electronic, communication, network and test lead coils
  • We use thermoset rubber, polyurethane, PVC, TPE and hytrel coatings
  • Miniature to large wire gauge
  • Shielded and unshielded
  • Custom length
  • Custom colored jacket
Questions & Phone Orders

Questions & Comments

Toll-free: 800.555.7176

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30 Day Moneyback Guarantee

30 Day Moneyback Guarantee

You may return most new, unopened items within 30 days of delivery for a full refund. Custom or build-to-order parts are non-cancellable non-returnable for a refund.

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